AS/RS & Heavy Duty Storage Integration

Mezzanine Racking Manufacturer & Factory in Indonesia

High-density structural mezzanine platforms engineered for industrial distribution hubs, 3PL centers, and manufacturing plants across Jakarta, Surabaya, and Bekasi.

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28,000㎡
Production Plant
12+ Yrs
Racking Experience
$18M+
Annual Exports
15 Eng
R&D Team Size
22 Tech
QC Inspectors

Premium Mezzanine Systems for Indonesia Industrial Hubs

Engineered to maximize vertical cube space. Custom-built configurations designed to double warehouse capacity without expanding the physical footprint.

Mezzanine Rack for Storage Warehouse Indonesia

Mezzanine Rack, industrial Mezzanine, shelving Rack Mezzanine Floor for Storage Warehouse

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Cold Rolled Steel Mezzanine Storage Platform

Cold Rolled Steel Mezzanine Floor Anti Corrosion Warehouse Storage Mezzanine Platform Industrial Racking System

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Warehouse Storage Heavy Duty Steel Platform Mezzanine

Warehouse Storage System Heavy Duty Steel Structure Platforms Mezzanine Rack

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Customized Industrial Platform Racking System

Customized Industrial Platform Racking System Steel Heavy Duty Warehouse Multi-Level Storage Mezzanine Rack

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Indonesia Industry Perspective

Indonesia’s Rapid Logistics Expansion Drives High-Density Vertical Storage

The Indonesian logistics landscape is experiencing exponential growth, propelled by the rise of domestic e-commerce conglomerates (such as Tokopedia, Shopee, and Lazada) and a massive pivot toward localized manufacturing across major industrial corridors like Jabodetabek (Jakarta, Bogor, Depok, Tangerang, Bekasi), Karawang, and Surabaya.

With rising land acquisition costs and limited expansion capabilities in highly dense economic zones, industrial operators are forced to rethink traditional floor-level warehouse planning. Horizontal expansions are increasingly cost-prohibitive. Moving vertically is the only viable path to long-term profitability.

Our customized structural mezzanine floor solutions solve these footprint constraints. By leveraging cold-rolled steel structures, we convert standard warehouse volume into high-performing, multi-tiered picking zones, administrative offices, and heavy assembly floors.

  • Maximizes Spatial Utilization: Convert standard headroom into 2-level or 3-level storage.
  • Engineered for High Dynamic Loads: Safely load up to 1,000 kg/m² or more based on customer specifications.
  • Seamless Integration with AS/RS: Adapts effortlessly to modern material handling conveyor systems.

Indonesia Industrial Hotspots Served

We regularly engineer, export, and project-manage racking solutions across the country's prime industrial complexes:

Jakarta-Bekasi-Karawang Belt

Primary e-commerce micro-fulfillment centers, industrial electronics manufacturing, and automotive parts warehouses.

Surabaya & Sidoarjo (East Java)

Agro-processing hubs, consumer goods packaging plants, and high-turnover third-party logistics (3PL).

Semarang (Central Java)

Textile manufacturers and heavy-machinery manufacturing complexes requiring heavy-duty platform solutions.

Manufacturing Powerhouse & Strategic Partner

Ningbo Kelida Shelf Co., Ltd. is a global leader in high-durability warehouse racking systems. We bridge structural safety with custom engineering layout design.

Established in 2014, Ningbo Kelida Shelf Co., Ltd. operates a modern industrial manufacturing facility spanning over 28,000 square meters. Bolstered by 12 years of industry experience and 8 years of dedicated international trade expertise, Kelida has evolved into an authoritative international supplier, generating over $18 million in annual export revenue.

Our R&D department houses 15 structural engineers specializing in finite element analysis (FEA). Last year alone, they developed and successfully brought 35 new structural and automated storage designs to the global market.

By integrating an expansive upstream supply chain of over 650 qualified raw material partners, we guarantee access to premium structural steel (Q235B & Q355B grades) while securing highly competitive pricing and accelerated lead times for Indonesian enterprises.

Our Rigorous Quality Assurance Matrix

Every heavy-duty beam, upright column, and floor plate produced undergoes strict QC protocols managed by our team of 22 dedicated specialists:

01

Raw Material Tensile Strength Verification

Ensuring maximum load capacity margins before the fabrication cycle begins.

02

Automated Weld Quality Inspections

Non-destructive weld testing for heavy industrial load distribution joints.

03

Epoxy-Coated Salt-Spray Testing

Anti-corrosion testing, vital for tropical, high-humidity environments across Indonesia.

04

Dynamic & Static Load Verification

Actual load simulations to verify and stamp structurally rated load capacities.

State-of-the-Art Factory Production Walkthrough

Step-by-step visual display of our manufacturing and engineering pipeline. All processes are automated for tight tolerances and structural consistency.

Laser and Mechanical Cutting Racking Production
Cutting
Racking Welding Process
Welding
Bending Process Racking Uprights
Bending
High-speed Metal Punching Process
Punching
Electrostatic Powder Spraying Racks
Spraying
Export Palletized Packing
Packing
Kelida Warehouse Raw Material Area
Warehouse
Automatic Sheet Metal Cutting Machine
Cutting Machine
Heavy Duty Metal Punching Machine
Punching Machine
CNC Controlled Steel Bending Machine
Bending Machine
Automated Powder Coating Line
Spraying Line
CAD/3D Warehouse Designing System
Racks Design
Seismic Safety Engineering

Engineering High-Integrity Steel Mezzanines for Seismic Zones

Indonesia lies along the active Pacific Ring of Fire, which triggers frequent seismic events. Because multi-tier mezzanine floors and heavy-duty structural steel platforms support high payloads, they must be engineered to resist horizontal and vertical seismic forces.

We design our mezzanine platforms to comply with the Indonesian National Standard for Seismic Design (SNI 1726-2019) and the International Building Code (IBC). In our seismic structural design workflow, we adjust several factors:

  • Upgraded Upright Columns: Increased steel gauge thicknesses (up to 2.5mm or 3.0mm) to absorb lateral shear stress.
  • Heavy-Duty Seismic Footplates: Larger baseplates with structural chemical anchors securing columns to the warehouse slab.
  • Cross-Bracing Optimization: Engineered horizontal and diagonal bracing to disperse lateral forces evenly.
Discuss Seismic Requirements

CAD & 3D Engineering Capability

Our design office utilizes professional modeling software (Solidworks, AutoCAD, RISA-3D) to construct virtual representations of your space before fabrication:

Computer CAD Racking Analysis

Before steel production begins, we supply our Indonesian clients with comprehensive 3D layout renders, material load calculations, and structural layouts. This documentation supports local engineering approvals.

Direct-from-China Factory Supply Chain Advantage

Combining cost efficiency and advanced manufacturing with direct sea transit from the Port of Ningbo to Indonesia’s key shipping terminals.

Scale & Production Efficiencies

Manufacturing in our 28,000㎡ facility helps us consolidate steel sheet purchasing. This raw-material cost advantage is passed directly to our overseas customers.

Anti-Corrosion Surface Finishing

Our automated powder-spraying production lines apply durable epoxy-polyester coatings. These resist chipping, scratching, and humidity damage typical of Indonesian climates.

Direct Sea Logistics

Strategically situated near the Port of Ningbo, we offer direct shipping options to Tanjung Priok (Jakarta) and Tanjung Perak (Surabaya), optimizing freight rates and import timelines.

Your Path from Initial Design to Handover

We provide structural consultation, fabrication, export crating, and support installation setup in Indonesia.

1

Needs Analysis

We review your warehouse dimensions, ceiling heights, slab load limits, and target operational flow.

2

Engineering & CAD

Our design team builds 3D models and layout drafts, and provides structural load-bearing capacity stamps.

3

Fabrication & QC

Components are roll-formed, welded, powder-coated, and verified through our 22-step QC process.

4

Shipping & Assembly

Orders are packed in export crating for sea transport. Detailed assembly manuals and support are provided.

Industrial Mezzanine Floor & Racking Catalog

Explore our structural models. They are fully customizable by loading limit, tier height, staircase placement, and surface finish.

Heavy Duty Rack Supported Mezzanine Platform Indonesia

Heavy Duty Rack Supported Mezzanine Platform Multi-level Steel Deck Racking System Industrial Warehouse Storage Solution

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Two-Level Mezzanine Racking System Indonesia

Two-Level Mezzanine Racking System | Industrial Steel Storage Platform for Warehouse Use

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Heavy Duty Mezzanine Racking System 300 to 1000kg Load

Heavy Duty Mezzanine Floor Racking System for Warehouse | 300~1000kg/m² Load | Free Design Support

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Heavy Duty Industrial Storage Warehouse Attic Loft

Heavy Duty Industrial Storage Warehouse Racks Attic Loft Steel Platform Mezanine Floor Mezzanine

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Customized Rack Supported Mezzanine Free CAD Design

Customized Rack Supported Mezzanine Free CAD Design Steel Deck Racking Platform Warehouse Space Expansion Solution

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Heavy Duty Steel Mezzanine Floor Platform 500kg Capacity

Heavy Duty Steel Mezzanine Floor Platform | 500kg/m² Capacity | Free Custom Design Support

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Mezzanine Floor System for Warehouse Storage

Mezzanine Floor System for Warehouse Storage with Multi-Level Racking Design

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Industrial Shelves Warehouse Heavy Duty Loft Platform

Industrial Shelves Warehouse Heavy Duty Loft Platform Storage Attic Rack Pallet Racking Mezzanine Floor System

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Industrial Mezzanine Racking FAQ

Crucial planning, compliance, and custom design questions answered by our senior structural engineering team.

Do your mezzanine installations comply with Indonesian building regulations?
Yes. We engineer our structures in compliance with international design codes, including the Indonesian National Standard (SNI 1726-2019) for seismic safety. We provide detailed CAD layouts and calculations to assist in obtaining local municipal approvals.
What raw materials do you select for heavy-duty structural platforms?
We use high-grade structural carbon steel, primarily Q235B and Q355B. This provides structural stability, reliable yield strength, and longevity for multi-level configurations.
How do you protect your structural steel against the humid climate of Indonesia?
Our facility features automated electrostatic powder-coating lines. Beams and columns undergo multi-stage cleaning and chemical pre-treatment before applying a protective epoxy coating. This helps protect the steel from rusting in high-humidity zones like Surabaya and Jakarta.
What is the estimated production and shipping lead time to Jakarta or Surabaya?
Standard fabrication takes 20 to 30 days, depending on size. Marine transit from the Port of Ningbo to Tanjung Priok (Jakarta) or Tanjung Perak (Surabaya) typically takes 10 to 14 days, offering a predictable shipping schedule.
Do you support custom deck choices like steel plates or plywood?
Yes. We supply steel plates, perforated steel gratings, galvanized mesh panels, and high-density plywood over steel supports. This helps us customize the platform to suit your dynamic load requirements and fire safety systems.

Maximize Your Storage Density & Efficiency Today

Our experienced R&D engineering team is ready to design a custom mezzanine platform layout for your space. Contact us for a free CAD design draft and quotation.